SEEPEX 4.zero will showcase the world’s first automatically adjustable pump

SEEPEX is launching a world first at IFAT 2022 in Munich, the place it is going to be presenting the next technology of pumps. The business leader from North Rhine-Westphalia might be presenting the world’s first progressive cavity pump with routinely adjustable stator clamping at the main commerce truthful for water, sewage, waste and raw materials administration.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump methods and Digital Solutions as quickly as again demonstrates its market management within the area of clever and innovative solutions.
The same applies to the other commerce fair displays featuring its “Digital Solutions” and “Smart Air Injection”. SEEPEX shall be taking part in the exhibition from May 30 to June 3, 2022, in Hall B1, Stand 215/314, on the Munich Exhibition Center. Analog is becoming digital. “SCT AutoAdjust is one other logical step from the world of analog merchandise into the world of digital pumps and is in phrases of its technical design the one certainly one of its type on the planet,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based company is constantly growing its digital services with ambition and fervour. The pump manufacturer combines its digital solutions with the normal pump business to provide its customers more time for the essentials, scale back prices and simplify processes.
At the world fair for environmental technologies at the finish of May, international trade visitors will expertise the premiere of a totally automated solution with built-in Industry four.zero features. The present premium model vary SCT AutoAdjust presents revolutionary improvements in the space of progressive cavity pumps. Wrenches and so forth. are actually a thing of the previous in relation to upkeep. One click from a remote location and the stator is back in high form. The vary, which was developed on the idea of customer necessities, makes upkeep work much simpler and due to this fact helps to save time and costs. Retensioning ensures fixed pumping capacity and excessive productiveness. SEEPEX guarantees “maximum reliability with absolute operational reliability” and “the shortest, fastest and easiest upkeep work ever. Productivity is increased and upkeep occasions are reduced to a minimum – so it couldn’t be any higher.” Compared to pumps with out SCT, life-cycle prices are additionally significantly reduced. SCT AutoAdjust is on the market in a 1-stage and 2-stage version for pressures up to 8 bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. เกจวัดแรงดันถังออกซิเจน confirmed design precept: the Smart Stator consists of two halves, in order that upkeep may be easily performed by one person. Suction or stress lines no longer have to be eliminated. With an integrated retensioning gadget, the clamping between the rotor and the stator can be adjusted for optimal conveyance if the move rate is decreased due to wear and tear. The latest development, the SCT AutoAdjust, now automatically and hydraulically retensions the stator at the push of a button, without the necessity for any special tools. The new SCT AutoAdjust generation permits the stator to be retensioned either conveniently from the control room via analogue sign strains or digitally via numerous fieldbus methods. Quick access on site at the pump could be achieved via a control panel or through Bluetooth utilizing an app for Android and Apple tablets that are already linked to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform types the interface between sensible pumps, services and processes. It bundles the data from Condition Monitoring utilizing the SEEPEX Pump Monitor or the customer’s personal SCADA system. This allows focused evaluations and analyses that can be utilized for process optimization. All collected data is saved reliably and securely within the cloud. The real-time information from the monitoring service present suggestions on put on and tear or point out that spare parts are due for reordering soon. Shutdowns are avoided and system availability is increased. Reliable evaluations are used for preventive maintenance as outlined within the operating and maintenance instructions primarily based on the working hours for gearbox oil modifications and calibration of instruments. To accomplish this, SEEPEX’s Advanced Analytics program also makes use of historic information to allow predictive upkeep forecasting and identification of abnormal circumstances. By combining totally different sensor knowledge, rules could be created to trigger alarms. For instance, a reduced move fee at elevated pump speed compared to the pump’s individual calibration curve would indicate pump put on. This implies that if unintentional course of changes are displayed, measures could be taken at an early stage. The deeper analysis of all collected pump knowledge also permits SEEPEX to make more correct life cycle predictions for every pump kind primarily based on an anomaly detection examine.
With “Smart Air Injection” (SAI), SEEPEX offers its personalized system solution that mixes the advantages of two pump technologies to transport highly dewatered sludge over long distances in a particularly energy-efficient manner. Sewage sludge compressed into plugs can be conveyed up to one thousand meters to its destination utilizing pulses of compressed air in the pipes. For disposal corporations, this alternative to standard processes can shortly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content of 20-40% over lengthy distances. The revolutionary mixture of progressive cavity pump, further polymer injection and pulsating compressed air software permits compacted sewage sludge to be delivered in an energy-efficient method over long distances. This system answer comes in the type of a bundle unit, which contains the pump, the devoted management logic, as well as the polymer and, if desired, the compressed air elements. This pump can also be linked to the Connected Services of SEEPEX as an growth.
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