SEEPEX 4.zero will showcase the world’s first automatically adjustable pump

SEEPEX is launching a world first at IFAT 2022 in Munich, the place will probably be presenting the following technology of pumps. The trade chief from North Rhine-Westphalia might be presenting the world’s first progressive cavity pump with routinely adjustable stator clamping on the main commerce fair for water, sewage, waste and uncooked materials management.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). เกจ์ออกซิเจนsumo for progressive cavity pumps, pump systems and Digital Solutions as quickly as once more demonstrates its market management within the field of intelligent and revolutionary options.
The similar applies to the opposite trade honest displays that includes its “Digital Solutions” and “Smart Air Injection”. SEEPEX will be taking part within the exhibition from May 30 to June three, 2022, in Hall B1, Stand 215/314, at the Munich Exhibition Center. Analog is turning into digital. “SCT AutoAdjust is one other logical step from the world of analog merchandise into the world of digital pumps and is by way of its technical design the one certainly one of its sort on the earth,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based firm is consistently creating its digital services and products with ambition and keenness. The pump producer combines its digital solutions with the standard pump enterprise to provide its prospects extra time for the essentials, scale back costs and simplify processes.
At the world fair for environmental applied sciences at the finish of May, international commerce guests will expertise the premiere of a totally automated solution with built-in Industry 4.0 options. The present premium model vary SCT AutoAdjust offers revolutionary innovations within the space of progressive cavity pumps. Wrenches etc. at the second are a factor of the previous when it comes to maintenance. One click from a remote location and the stator is back in top form. The vary, which was developed on the premise of buyer necessities, makes upkeep work much easier and subsequently helps to save time and costs. Retensioning ensures fixed pumping capability and excessive productiveness. SEEPEX guarantees “maximum reliability with absolute operational reliability” and “the shortest, fastest and best maintenance work ever. Productivity is elevated and upkeep instances are lowered to a minimum – so it couldn’t be any higher.” Compared to pumps without SCT, life-cycle prices are also significantly lowered. SCT AutoAdjust is on the market in a 1-stage and 2-stage model for pressures up to eight bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The proven design precept: the Smart Stator consists of two halves, in order that upkeep could be simply performed by one particular person. Suction or pressure traces now not need to be removed. With an built-in retensioning device, the clamping between the rotor and the stator may be adjusted for optimal conveyance if the move fee is lowered because of put on and tear. The latest growth, the SCT AutoAdjust, now routinely and hydraulically retensions the stator at the push of a button, with out the need for any particular instruments. The new SCT AutoAdjust technology permits the stator to be retensioned either conveniently from the control room via analogue signal strains or digitally through numerous fieldbus methods. Quick access on website at the pump may be achieved through a control panel or via Bluetooth using an app for Android and Apple tablets that are already related to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform varieties the interface between good pumps, providers and processes. It bundles the info from Condition Monitoring utilizing the SEEPEX Pump Monitor or the customer’s own SCADA system. This allows targeted evaluations and analyses that can be utilized for process optimization. All collected information is saved reliably and securely within the cloud. The real-time knowledge from the monitoring service present suggestions on put on and tear or point out that spare components are due for reordering quickly. Shutdowns are prevented and system availability is elevated. Reliable evaluations are used for preventive maintenance as outlined in the working and maintenance directions based mostly on the working hours for gearbox oil changes and calibration of instruments. To accomplish this, SEEPEX’s Advanced Analytics program additionally uses historic knowledge to allow predictive maintenance forecasting and identification of abnormal situations. By combining completely different sensor information, guidelines could be created to set off alarms. For example, a decreased circulate price at elevated pump velocity compared to the pump’s particular person calibration curve would indicate pump wear. This means that if unintentional course of changes are displayed, measures can be taken at an early stage. The deeper analysis of all collected pump knowledge also enables SEEPEX to make extra correct life cycle predictions for every pump type based mostly on an anomaly detection examine.
With “Smart Air Injection” (SAI), SEEPEX offers its customized system resolution that mixes some nice advantages of two pump applied sciences to transport highly dewatered sludge over lengthy distances in a very energy-efficient manner. Sewage sludge compressed into plugs may be conveyed as a lot as 1000 meters to its destination using pulses of compressed air in the pipes. For disposal companies, this different to standard processes can rapidly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content material of 20-40% over lengthy distances. The revolutionary combination of progressive cavity pump, additional polymer injection and pulsating compressed air application permits compacted sewage sludge to be delivered in an energy-efficient method over long distances. This system solution comes within the form of a bundle unit, which incorporates the pump, the dedicated control logic, as properly as the polymer and, if desired, the compressed air components. This pump can be related to the Connected Services of SEEPEX as an growth.
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