A twenty-fold increase in manufacturing was the objective of the Croatian car cosmetics company Alfa Car. To obtain this, the whole manufacturing cycle, housed in a new manufacturing plant, was automated. Festo provided a whole solution for greater than 200 course of valves – together with challenge administration.
A number of completely different products including water, alcohol, glycerine, surfactants, oleic and acetic acids, sodium hydroxide and potassium hydroxide are stored, transported, blended and bottled for the manufacturing of car cosmetic merchandise. This requires complex course of automation solutions. The Croatian car cosmetics firm Alfa Car has taken a giant step into the future: while constructing a brand new manufacturing plant, the entire manufacturing cycle was fully automated, from the uncooked supplies to the bottling line for the completed products. One point of focus was the seamless automation of the process valves.
A number of totally different substances are saved, transported, blended and bottled in the manufacturing plant.
Customised full solution
To address the problem, the corporate worked together with the system integrator Arp Lučko and Festo. It would be Festo’s function to venture handle the automation of the process valves. To ensure fast integration into the new system and maximum reliability in the future production course of, customised complete options have been equipped that cowl the complete range, from the process valve units to the valve terminals. When deciding on the required parts, particular consideration needed to be paid to the potentially explosive surroundings.
Reliability counts
The communication between a giant quantity of totally different automated ball valves and the new plant’s higher-level management system was additionally decisive for optimum course of automation. This requirement was met by a reliable resolution with six valve terminals kind VTUG with PROFINET bus connection. More than 200 ball valves from different producers can be fully automated on this method. Using a single source for the ball valve solution took the stress off each Alfa Car and Arp Lučko when it got here to designing and installing the model new system. The extensive coordination of the various process valve suppliers, which Festo dealt with as part of its challenge administration temporary, additionally made the venture easier.
pressure gauge of valves guarantee dependable distribution of the substances within the varied process steps.
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