KleenOil India, a producer of business oil filtration techniques, has helped to significantly enhance the product high quality of cold rolling sheets for its steel business shopper, by putting in a FiltraMag+ 2.zero from Eclipse Magnetics within its annealing course of.
Filtramag’s integral twin flow technology ensures that extraction charges are maximised. – Image: Eclipse Magnetics
The company had beforehand used a traditional magnetic roller separator to guard its electrolytic cleaning line (ECL) from ferrous contamination. However, with a magnetic performance of just 6000 gauss, the collection performance was insufficient and important issues had been occurring with the standard of its completed merchandise.
An ECL is used inside the metal industry to assist clear and strip the surface of the steel sheet of rolling dust by using an alkaline solution. The material passes between electrodes, immersed in tanks containing the electrolyte. Whilst this technique is more effective in cleansing chilly rolled metal than typical cleaning processes, the instability of the chemical substances can and do trigger problems.
Reduced effectiveness
Whilst a magnetic roll separator can offer a level of protection inside these circumstances, its effectiveness may be significantly lowered, resulting in contamination elimination between 30-40%. Despite the magnetic roller being put in, the alkaline resolution was still closely saturated with dust particles and was affected by an unstable PH degree that mixed had been leading to vital rusting during the course of leading to scratching of the final product.
Filtramag+ offers fantastic particle extraction efficiency within stainless-steel manufacturing. – Image: Eclipse Magnetics
Filtration efficiency
Effective filtration of the alkaline answer is paramount to ensure optimal effectivity of the ECL and simply having any magnetic filter or separator just isn’t guaranteed to solve the ferrous contamination downside. The effectivity of the filtration is dependent upon the magnetic material kind, size of the magnet, magnetic strength and likewise the fluid flow dynamics. A low strength magnet or minimal exposure to the fluid will not perform to the required levels. In this case, 400mg/m2 of contaminant was remaining in the fluid after passing by way of the magnetic roller.
Prolonging เกรดวัดแรงดัน lifespan
It is essential not only to use the right product for the process in question, but the higher stage of answer protection supplies extra advantages, together with prolonging the lifespan of the pump in addition to a reduction in related prices associated to maintenance and wastage. Passing 500 l/min, with over 10,000 l of fluid used in a by-pass method, the Eclipse Magnetics’ Filtramag+, situated on the return line, reduced contamination on this application throughout the alkaline resolution from 400mg/m2 to only 30mg/m2 by eradicating the fine mud particles that had been inflicting issues.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of sales and strategy at KleenOil India defined: “The magnetic curler was not offering sufficient safety to the fluid in this utility, and it highlights the significance of choosing the proper method of magnetic protection. Due to the nice particles circulating within the alkaline answer, important rusting was being created through the ECL process that was causing damage to the steel sheet. We recommended Filtramag+, a highly effective magnetic filtration system to our shopper as its ability to remove even the finest particles from fluids would considerably improve the problems that the enterprise was going through. By putting in the Filtramag+, our shopper was immediately supplied higher levels of safety in opposition to the damage that had been being attributable to the contaminated solution. We work often with Eclipse Magnetics high-performance products and all the time see vital, positive results quickly after set up of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics provides high-intensity 11,000 Gauss, patented Neodymium magnetic circuits, making it notably efficient for use with supplies that have lower magnetic permeability corresponding to cast iron and tungsten carbide. It is designed for harsh chemical wash methods, with its dual-flow expertise making certain that extraction rates are maximised as ferrous particles are uncovered to the magnets twice on a single move through the filter.
As a result of the installation, the corporate is now not affected by broken completed components, has decreased its scrappage and waste, as properly as prolonging the life of the pump.
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