Celeros Flow Technology injects new life into forty yr previous SAGD pump to increase heavy oil production for customer

Celeros Flow Technology has injected new life into a heritage pump for a Canadian heavy oil restoration customer, enabling them to extend manufacturing. The pump – a Mather & Platt BB5 – was greater than 40 years old and had been topic to quite a few post-installation alterations.
Heavy oil deposits are extraordinarily viscous and require the injection of high strain, high temperature steam to improve fluidity and permit the oil to be pumped to the surface. In เกจวัดแรงดันแก๊สอาร์กอน to spice up extraction on this venture, the customer needed to extend water temperatures from 90° C to 140° C. However, there have been concerns that the existing pump could not be succesful of deliver this requirement. Nozzle loads have been a specific concern. They turned to Celeros Flow Technology brand ClydeUnion Pumps, their preferred supplier of some 20 years, for assistance.
Mather & Platt is certainly one of a number of heritage pump manufacturers for which Celeros Flow Technology provides full lifecycle support1. Their aftermarket engineering staff undertook an intensive examination of the quadragenarian Steam Assisted Gravity Drainage (SAGD) boiler feed water pump used in the heavy oil extraction process. The investigation revealed that the pump had suffered a number of seal failures over time that had damaged the stuffing box and affected operational efficiency. There had additionally been no upkeep interventions for many years – however the pump had by no means really failed.
Says Mike Golds, Global Upgrade and Rerate Programme Manager for ClydeUnion Pumps: “It is testomony to the quality of the unique pump that it had continued to operate in such harsh situations and with no regular maintenance over such a protracted time frame. More importantly, it gave us confidence that a thorough overhaul might achieve the specified enchancment in performance, saving the client the cost and lost production time that can be related to sourcing and putting in a brand new unit.”
Celeros Flow Technology overhauled the SAGD pump and performed a mechanical seal upgrade and Plan 23 seal flush to optimize pump performance. In addition, finite factor evaluation was undertaken to confirm that the nozzle loads would withstand the specified temperature increase. As a result, the pump is now able to delivering steam at the larger temperatures required. The seal upgrades ensure it meets the newest specs.
Concludes Mike Golds: “We are really pleased with the outcome of the SAGD pump improve. It has not only achieved the desired production improve for the customer, but in addition provided a extra sustainable and cost-effective answer than whole pump alternative. Using modern engineering and analysis, we’ve been in a position to give the present pump a new lease of life and ensure it will continue to carry out nicely for a lot of more years.”
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