Celeros Flow Technology injects new life into forty yr outdated SAGD pump to extend heavy oil manufacturing for buyer

Celeros Flow Technology has injected new life into a heritage pump for a Canadian heavy oil restoration customer, enabling them to extend manufacturing. The pump – a Mather & Platt BB5 – was greater than 40 years previous and had been subject to quite a few post-installation alterations.
Heavy oil deposits are extremely viscous and require the injection of excessive pressure, excessive temperature steam to improve fluidity and permit the oil to be pumped to the floor. In order to spice up extraction on this venture, the customer wanted to increase water temperatures from 90° C to 140° C. However, there were ไดอะแฟรม that the existing pump may not have the power to deliver this requirement. Nozzle masses have been a selected concern. They turned to Celeros Flow Technology brand ClydeUnion Pumps, their preferred supplier of some 20 years, for help.
Mather & Platt is one of a quantity of heritage pump brands for which Celeros Flow Technology offers full lifecycle support1. Their aftermarket engineering group undertook an intensive examination of the quadragenarian Steam Assisted Gravity Drainage (SAGD) boiler feed water pump used in the heavy oil extraction course of. The investigation revealed that the pump had suffered a quantity of seal failures over time that had damaged the stuffing field and affected operational efficiency. There had also been no maintenance interventions for decades – but the pump had never truly failed.
Says Mike Golds, Global Upgrade and Rerate Programme Manager for ClydeUnion Pumps: “It is testomony to the standard of the unique pump that it had continued to function in such harsh conditions and with no common maintenance over such a long time frame. More importantly, it gave us confidence that a thorough overhaul could achieve the specified improvement in performance, saving the shopper the cost and misplaced production time that can be related to sourcing and putting in a new unit.”

Celeros Flow Technology overhauled the SAGD pump and carried out a mechanical seal improve and Plan 23 seal flush to optimize pump performance. In addition, finite component analysis was undertaken to verify that the nozzle loads would face up to the desired temperature improve. As pressure gauge 10 bar , the pump is now capable of delivering steam at the larger temperatures required. The seal upgrades ensure it meets the newest specs.
Concludes Mike Golds: “We are actually happy with the outcome of the SAGD pump improve. It has not only achieved the desired production improve for the shopper, but in addition supplied a extra sustainable and cost-effective resolution than whole pump alternative. Using modern engineering and analysis, we have been able to give the present pump a new lease of life and ensure it will continue to carry out properly for many more years.”

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