Celeros Flow Technology injects new life into forty year outdated SAGD pump to increase heavy oil production for customer

Celeros Flow Technology has injected new life into a heritage pump for a Canadian heavy oil restoration customer, enabling them to increase production. The pump – a Mather & Platt BB5 – was greater than 40 years previous and had been topic to quite a few post-installation alterations.
Heavy oil deposits are extraordinarily viscous and require the injection of high pressure, high temperature steam to enhance fluidity and permit the oil to be pumped to the floor. In order to spice up extraction on this venture, the client needed to extend water temperatures from 90° C to 140° C. However, there were considerations that the existing pump could not be in a position to ship this requirement. Nozzle masses had been a specific concern. They turned to Celeros Flow Technology model ClydeUnion Pumps, their most well-liked supplier of some 20 years, for help.
Mather & Platt is one of several heritage pump brands for which Celeros Flow Technology provides full lifecycle support1. Their aftermarket engineering group undertook an intensive examination of the quadragenarian Steam Assisted Gravity Drainage (SAGD) boiler feed water pump used in the heavy oil extraction course of. The investigation revealed that the pump had suffered numerous seal failures over time that had broken the stuffing box and affected operational effectivity. There had also been no upkeep interventions for decades – but the pump had by no means really failed.
Says Mike Golds, Global Upgrade and Rerate Programme Manager for ClydeUnion Pumps: “It is testament to the standard of the unique pump that it had continued to function in such harsh situations and with no regular upkeep over such a long time frame. More importantly, it gave us confidence that a thorough overhaul might achieve the specified improvement in efficiency, saving the customer the fee and misplaced manufacturing time that can be associated with sourcing and putting in a model new unit.”
Celeros Flow Technology overhauled the SAGD pump and performed a mechanical seal upgrade and Plan 23 seal flush to optimize pump efficiency. In addition, finite component analysis was undertaken to substantiate that the nozzle loads would withstand the specified temperature increase. As จำหน่ายเกจวัดแรงดัน , the pump is now capable of delivering steam on the higher temperatures required. The seal upgrades ensure it meets the most recent specs.
Concludes Mike Golds: “We are really happy with the end result of the SAGD pump upgrade. It has not only achieved the desired manufacturing improve for the shopper, but additionally supplied a more sustainable and cost-effective resolution than whole pump substitute. Using trendy engineering and analysis, we’ve been able to give the present pump a model new lease of life and guarantee it’ll continue to perform well for a lot of extra years.”
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