SEEPEX four.zero will showcase the world’s first mechanically adjustable pump

SEEPEX is launching a world first at IFAT 2022 in Munich, where will most likely be presenting the next era of pumps. The trade leader from North Rhine-Westphalia might be presenting the world’s first progressive cavity pump with automatically adjustable stator clamping at the main trade fair for water, sewage, waste and uncooked materials administration.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump methods and Digital Solutions as quickly as once more demonstrates its market leadership within the area of clever and innovative options.
The identical applies to the opposite commerce truthful shows that includes its “Digital Solutions” and “Smart Air Injection”. SEEPEX shall be taking part in the exhibition from May 30 to June three, 2022, in Hall B1, Stand 215/314, at the Munich Exhibition Center. Analog is becoming digital. “SCT AutoAdjust is one other logical step from the world of analog products into the world of digital pumps and is when it comes to its technical design the one considered one of its type on the planet,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based firm is constantly developing its digital products and services with ambition and passion. The pump producer combines its digital solutions with the standard pump business to give its clients extra time for the essentials, reduce costs and simplify processes.
At the world truthful for environmental technologies at the finish of May, international trade guests will expertise the premiere of a totally automated resolution with built-in Industry four.zero options. The current premium mannequin range SCT AutoAdjust presents revolutionary innovations within the space of progressive cavity pumps. Wrenches etc. are now a thing of the previous when it comes to maintenance. One click from a distant location and the stator is again in top form. The range, which was developed on the idea of buyer requirements, makes upkeep work a lot simpler and subsequently helps to keep away from wasting time and costs. Retensioning ensures เพรสเชอร์เกจ pumping capacity and high productivity. เกจวัดแรงดัน with absolute operational reliability” and “the shortest, quickest and best maintenance work ever. Productivity is elevated and maintenance times are lowered to a minimal – so it couldn’t be any higher.” Compared to pumps without SCT, life-cycle costs are also significantly lowered. SCT AutoAdjust is on the market in a 1-stage and 2-stage version for pressures as much as eight bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The proven design principle: the Smart Stator consists of two halves, so that maintenance could be easily carried out by one person. Suction or stress strains no longer must be eliminated. With an built-in retensioning gadget, the clamping between the rotor and the stator can be adjusted for optimal conveyance if the move rate is lowered as a result of put on and tear. The latest growth, the SCT AutoAdjust, now mechanically and hydraulically retensions the stator at the push of a button, without the need for any special instruments. The new SCT AutoAdjust technology permits the stator to be retensioned both conveniently from the management room through analogue sign traces or digitally via varied fieldbus systems. Quick entry on website on the pump can be achieved via a control panel or via Bluetooth using an app for Android and Apple tablets which are already connected to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform varieties the interface between smart pumps, companies and processes. It bundles the information from Condition Monitoring using the SEEPEX Pump Monitor or the customer’s own SCADA system. This allows targeted evaluations and analyses that can be used for course of optimization. All collected knowledge is saved reliably and securely in the cloud. The real-time information from the monitoring service present feedback on put on and tear or indicate that spare components are due for reordering soon. Shutdowns are prevented and system availability is increased. Reliable evaluations are used for preventive maintenance as outlined in the operating and upkeep instructions based on the operating hours for gearbox oil changes and calibration of devices. To accomplish this, SEEPEX’s Advanced Analytics program additionally uses historical knowledge to enable predictive upkeep forecasting and identification of abnormal conditions. By combining different sensor data, guidelines could be created to set off alarms. For instance, a decreased move price at elevated pump pace compared to the pump’s particular person calibration curve would indicate pump put on. This means that if unintentional process adjustments are displayed, measures could be taken at an early stage. The deeper evaluation of all collected pump knowledge also enables SEEPEX to make more accurate life cycle predictions for each pump kind based mostly on an anomaly detection examine.
With “Smart Air Injection” (SAI), SEEPEX presents its personalized system answer that combines the advantages of two pump applied sciences to transport extremely dewatered sludge over long distances in a very energy-efficient manner. Sewage sludge compressed into plugs can be conveyed as a lot as 1000 meters to its destination using pulses of compressed air in the pipes. For disposal firms, this different to traditional processes can shortly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content material of 20-40% over long distances. The innovative combination of progressive cavity pump, additional polymer injection and pulsating compressed air utility permits compacted sewage sludge to be delivered in an energy-efficient manner over lengthy distances. This system solution comes in the form of a bundle unit, which accommodates the pump, the devoted management logic, in addition to the polymer and, if desired, the compressed air elements. This pump can additionally be related to the Connected Services of SEEPEX as an enlargement.
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