SEEPEX is launching a world first at IFAT 2022 in Munich, where it goes to be presenting the following generation of pumps. The industry leader from North Rhine-Westphalia shall be presenting the world’s first progressive cavity pump with mechanically adjustable stator clamping at the leading commerce truthful for water, sewage, waste and raw supplies administration.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump methods and Digital Solutions once again demonstrates its market management in the subject of intelligent and revolutionary options.
The same applies to the opposite commerce honest displays that includes its “Digital Solutions” and “Smart Air Injection”. SEEPEX might be collaborating in the exhibition from May 30 to June 3, 2022, in Hall B1, Stand 215/314, on the Munich Exhibition Center. Analog is becoming digital. “SCT AutoAdjust is one other logical step from the world of analog merchandise into the world of digital pumps and is by method of its technical design the one considered one of its kind on the earth,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based company is persistently creating its digital services with ambition and keenness. The pump producer combines its digital solutions with the standard pump business to provide its prospects more time for the necessities, reduce prices and simplify processes.
At the world honest for environmental technologies on the end of May, international commerce guests will experience the premiere of a completely automated resolution with built-in Industry four.zero options. The current premium mannequin vary SCT AutoAdjust provides revolutionary improvements in the area of progressive cavity pumps. Wrenches etc. at the second are a thing of the past in phrases of upkeep. One click on from a remote location and the stator is again in top shape. The vary, which was developed on the basis of customer necessities, makes upkeep work much simpler and therefore helps to save heaps of time and prices. Retensioning ensures constant pumping capacity and excessive productivity. SEEPEX promises “maximum reliability with absolute operational reliability” and “the shortest, fastest and easiest upkeep work ever. Productivity is increased and upkeep occasions are reduced to a minimum – so it couldn’t be any better.” Compared to pumps with out SCT, life-cycle costs are additionally considerably lowered. SCT AutoAdjust is available in a 1-stage and 2-stage version for pressures up to eight bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The confirmed design precept: the Smart Stator consists of two halves, in order that upkeep can be easily carried out by one individual. Suction or stress lines now not have to be removed. With an integrated retensioning gadget, the clamping between the rotor and the stator can be adjusted for optimum conveyance if the circulate price is lowered because of put on and tear. The latest development, the SCT AutoAdjust, now automatically and hydraulically retensions the stator on the push of a button, with out the need for any particular tools. The new SCT AutoAdjust technology allows the stator to be retensioned both conveniently from the control room by way of analogue signal lines or digitally by way of varied fieldbus techniques. Quick access on website on the pump may be achieved by way of a management panel or through Bluetooth utilizing an app for Android and Apple tablets which are already related to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform varieties the interface between smart pumps, companies and processes. It bundles the information from Condition Monitoring utilizing the SEEPEX Pump Monitor or the customer’s own SCADA system. This permits targeted evaluations and analyses that can be utilized for process optimization. All collected data is saved reliably and securely in the cloud. The real-time information from the monitoring service provide suggestions on wear and tear or point out that spare elements are due for reordering soon. Shutdowns are avoided and system availability is increased. Reliable evaluations are used for preventive upkeep as outlined in the operating and upkeep instructions based on the working hours for gearbox oil modifications and calibration of instruments. To accomplish this, SEEPEX’s Advanced Analytics program additionally makes use of historic information to allow predictive upkeep forecasting and identification of abnormal conditions. By combining เครื่องมือวัดความดันคือ , guidelines could be created to set off alarms. For instance, a reduced move fee at increased pump velocity compared to the pump’s particular person calibration curve would point out pump wear. This implies that if unintentional course of adjustments are displayed, measures could be taken at an early stage. The deeper analysis of all collected pump information also enables SEEPEX to make more correct life cycle predictions for every pump type based on an anomaly detection check.
With “Smart Air Injection” (SAI), SEEPEX offers its personalized system solution that mixes the advantages of two pump technologies to transport highly dewatered sludge over long distances in a very energy-efficient manner. Sewage sludge compressed into plugs can be conveyed up to a thousand meters to its destination using pulses of compressed air in the pipes. For disposal corporations, this alternative to standard processes can shortly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content of 20-40% over long distances. The progressive mixture of progressive cavity pump, further polymer injection and pulsating compressed air utility allows compacted sewage sludge to be delivered in an energy-efficient manner over long distances. This system resolution comes within the form of a package deal unit, which contains the pump, the devoted management logic, in addition to the polymer and, if desired, the compressed air elements. This pump can also be related to the Connected Services of SEEPEX as an expansion.
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