Northern Ireland Water is utilizing Samotics’ AI-driven SAM4 system across its submerged pump belongings.
After SAM4 detected a developing fault in this submerged wastewater pump, the pump was lifted for inspection and the Northern Ireland Water team found that the claw connecting the pump to the discharge piping was hanging on with just one out of eight bolts.
Initially, the water and sewage companies company selected Samotics to offer steady perception into the well being, performance and energy efficiency of its sewage pumps as part of a pilot. But after early successes in this system, Northern Ireland Water now plans to roll out the SAM4 system to extra websites to further discover all its capabilities across quite lots of pump types and processes.
Ensuring the well being of submerged pumps is important to avoid pricey, disruptive repairs and forestall damaging pollution events. But the distant areas of the belongings can make it hard to amass high-quality, high-frequency data. SAM4 analyses the present and voltage indicators of electric-driven motor methods using a technique known as electrical signature analysis (ESA). Sensors are installed in the motor control cupboard, quite than on the pump itself, enabling dependable, remote capture of asset health information. The system allows Northern Ireland Water to detect over 90% of growing failures up to five months prematurely.
In the months following set up, Samotics detected developing faults in two pumps that might have resulted within the full failure of these assets. Through early intervention, Northern Ireland Water efficiently resolved points and prevented estimated direct harm to the pumps of over £44,000. digital pressure gauge minimised the danger of potential air pollution occasions and their important environmental impact.
“We selected Samotics and its SAM4 know-how as it’s straightforward to install the hardware in our existing MCC panels, and because the SAM4 dashboard supplies us with lots of helpful data,” said Paul Foley, M&E area supervisor at Northern Ireland Water. “For instance, SAM4 brought to my attention issues with considered one of our submersible pumps located in a busy workplace carpark. This insight helped me to plan crews, issue notifications and permits, in addition to organise a 25-ton crane, which allowed us to raise and inspect the pump at the most optimal time, minimising downtime and sustaining pump resilience.”
Samotics can be enabling Northern Ireland Water to track pump efficiency and efficiency in assist of its zero carbon strategy. Using SAM4’s real-time pump efficiency curve and power monitor, Northern Ireland Water can identify targeted interventions that improve vitality effectivity with a demonstrable return on funding. This includes optimising operational processes to mirror efficiency necessities and replacing pumps with extra environment friendly or acceptable models to comprehend cost-savings.
“SAM4 allowed me to construct a CAPEX business case utilizing actual pump data,” said Foley. “This helped us select extra appropriate, energy-efficient pumps at our drawback site.”
“We are delighted to be supporting Northern Ireland Water in its pursuit of securing long-term water infrastructure resilience,” stated Jasper Hoogeweegen, CEO of Samotics. “With SAM4, the group can now focus on utilising real-time, data-driven insights to anticipate faults, enhance efficiency and cut back carbon emissions of submerged pumps, enabling long-term reliability and effectivity of its important infrastructure.”
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