Eclipse Magnetics’ filter improves pump life for KleenOil India

ไดอะแฟรม ซีล , a manufacturer of commercial oil filtration systems, has helped to considerably improve the product quality of cold rolling sheets for its metal business shopper, by installing a FiltraMag+ from Eclipse Magnetics inside its annealing process.
Filtramag’ ไดอะแฟรม ซีล ensures that extraction rates are maximised. – Image: Eclipse Magnetics

The firm had beforehand used a conventional magnetic curler separator to guard its electrolytic cleansing line (ECL) from ferrous contamination. However, with a magnetic performance of just 6000 gauss, the collection efficiency was inadequate and vital problems had been occurring with the standard of its completed products.
An ECL is used throughout the steel trade to assist clean and strip the floor of the metal sheet of rolling mud by utilizing an alkaline solution. The material passes between electrodes, immersed in tanks containing the electrolyte. Whilst this method is simpler in cleansing cold rolled metal than conventional cleaning processes, the instability of the chemical substances can and do cause problems.
Reduced effectiveness

Whilst a magnetic roll separator can offer a level of protection inside these circumstances, its effectiveness can be considerably decreased, leading to contamination removal between 30-40%. Despite the magnetic roller being installed, the alkaline resolution was nonetheless closely saturated with dust particles and was suffering from an unstable PH stage that combined had been resulting in significant rusting through the process resulting in scratching of the ultimate product.
Filtramag+ presents fine particle extraction efficiency inside chrome steel manufacturing. – Image: Eclipse Magnetics

Filtration efficiency

Effective filtration of the alkaline answer is paramount to ensure optimum efficiency of the ECL and easily having any magnetic filter or separator isn’t guaranteed to solve the ferrous contamination downside. The effectivity of the filtration depends on the magnetic materials sort, measurement of the magnet, magnetic power and in addition the fluid circulate dynamics. A low energy magnet or minimal publicity to the fluid will not carry out to the required ranges. In this case, 400mg/m2 of contaminant was remaining within the fluid after passing by way of the magnetic roller.
Prolonging pump lifespan

It is important not only to make use of the right product for the process in query, however the larger level of resolution safety provides extra advantages, including prolonging the lifespan of the pump in addition to a discount in associated costs associated to maintenance and wastage. Passing 500 l/min, with over 10,000 l of fluid used in a by-pass method, the Eclipse Magnetics’ Filtramag+, located on the return line, lowered contamination in this software throughout the alkaline solution from 400mg/m2 to simply 30mg/m2 by eradicating the fine mud particles that have been causing problems.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics

Ankrish Kapur, director of sales and strategy at KleenOil India defined: “The magnetic roller was not offering sufficient protection to the fluid in this utility, and it highlights the importance of selecting the correct method of magnetic protection. Due to the nice particles circulating throughout the alkaline resolution, significant rusting was being created during the ECL process that was inflicting harm to the metal sheet. We beneficial Filtramag+, a highly efficient magnetic filtration system to our client as its ability to remove even the finest particles from fluids would significantly enhance the issues that the business was going through. By installing the Filtramag+, our consumer was instantly supplied larger levels of safety against the harm that have been being attributable to the contaminated resolution. We work often with Eclipse Magnetics high-performance merchandise and at all times see important, constructive results quickly after installation of the filter.”

Effective magnetic filtration

The Filtramag+ magnetic filter from Eclipse Magnetics presents high-intensity 11,000 Gauss, patented Neodymium magnetic circuits, making it notably efficient for use with supplies which have lower magnetic permeability such as cast iron and tungsten carbide. It is designed for harsh chemical wash systems, with its dual-flow expertise ensuring that extraction charges are maximised as ferrous particles are exposed to the magnets twice on a single cross through the filter.
As a results of the set up, the company is no longer affected by broken completed elements, has lowered its scrappage and waste, as properly as prolonging the lifetime of the pump.

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