KleenOil India, a producer of business oil filtration systems, has helped to significantly enhance the product high quality of cold rolling sheets for its steel business consumer, by putting in a FiltraMag+ 2.0 from Eclipse Magnetics inside its annealing process.
Filtramag’s integral twin move technology ensures that extraction charges are maximised. – Image: Eclipse Magnetics
The firm had beforehand used a traditional magnetic roller separator to protect its electrolytic cleaning line (ECL) from ferrous contamination. However, with a magnetic performance of just 6000 gauss, the gathering performance was insufficient and important problems were occurring with the quality of its completed merchandise.
An ECL is used throughout the steel business to assist clean and strip the floor of the steel sheet of rolling dust by utilizing an alkaline resolution. The materials passes between electrodes, immersed in tanks containing the electrolyte. Whilst this method is more practical in cleansing cold rolled metal than standard cleansing processes, the instability of the chemicals can and do trigger problems.
Reduced effectiveness
Whilst a magnetic roll separator can offer a stage of safety within these circumstances, its effectiveness can be significantly lowered, resulting in contamination removal between 30-40%. Despite the magnetic roller being put in, the alkaline solution was nonetheless closely saturated with mud particles and was affected by an unstable PH degree that mixed had been leading to important rusting during the process leading to scratching of the final product.
Filtramag+ provides nice particle extraction performance within stainless-steel manufacturing. – Image: Eclipse Magnetics
Filtration effectivity
Effective filtration of the alkaline answer is paramount to make sure optimal efficiency of the ECL and simply having any magnetic filter or separator isn’t assured to resolve the ferrous contamination downside. The effectivity of the filtration depends on the magnetic materials kind, measurement of the magnet, magnetic strength and likewise the fluid flow dynamics. A low strength magnet or minimal exposure to the fluid is not going to perform to the required ranges. In this case, 400mg/m2 of contaminant was remaining within the fluid after passing by way of the magnetic curler.
Prolonging pump lifespan
It is essential not solely to make use of the right product for the method in query, but the higher degree of solution protection provides extra benefits, together with prolonging the lifespan of the pump in addition to a reduction in related costs associated to upkeep and wastage. Passing 500 l/min, with over 10,000 l of fluid used in a by-pass method, the Eclipse Magnetics’ Filtramag+, positioned on the return line, reduced contamination in this utility throughout the alkaline answer from 400mg/m2 to simply 30mg/m2 by removing the nice dust particles that were inflicting problems.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of gross sales and technique at KleenOil India defined: “The magnetic curler was not providing enough protection to the fluid on this utility, and it highlights the significance of choosing the proper methodology of magnetic protection. Due to the fantastic particles circulating inside the alkaline answer, important rusting was being created through the ECL course of that was causing injury to the metal sheet. We really helpful Filtramag+, a highly effective magnetic filtration system to our consumer as its capacity to remove even the best particles from fluids would significantly improve the problems that the enterprise was facing. By putting in the Filtramag+, our shopper was instantly offered greater ranges of protection against the injury that were being caused by the contaminated resolution. We work regularly with Eclipse Magnetics high-performance merchandise and always see important, constructive outcomes soon after set up of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics provides high-intensity 11,000 Gauss, patented Neodymium magnetic circuits, making it notably efficient to be used with materials that have decrease magnetic permeability corresponding to forged iron and tungsten carbide. It is designed for harsh chemical wash techniques, with its dual-flow know-how making certain that extraction rates are maximised as ferrous particles are exposed to the magnets twice on a single pass via the filter.
As digital pressure gauge of the set up, the company is not suffering from damaged finished components, has lowered its scrappage and waste, as properly as prolonging the life of the pump.
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