Eclipse Magnetics’ filter improves pump life for KleenOil India

KleenOil India, a manufacturer of industrial oil filtration techniques, has helped to considerably improve the product quality of chilly rolling sheets for its steel trade shopper, by installing a FiltraMag+ from Eclipse Magnetics inside its annealing process.
Filtramag’s integral dual move technology ensures that extraction charges are maximised. – Image: Eclipse Magnetics
The company had previously used a conventional magnetic curler separator to guard its electrolytic cleansing line (ECL) from ferrous contamination. However, with a magnetic efficiency of simply 6000 gauss, the collection performance was insufficient and vital issues were occurring with the quality of its finished products.
An ECL is used within the metal business to help clear and strip the surface of the steel sheet of rolling dust by using an alkaline resolution. The materials passes between electrodes, immersed in tanks containing the electrolyte. Whilst this technique is more practical in cleansing chilly rolled steel than conventional cleansing processes, the instability of the chemical compounds can and do trigger problems.
Reduced เกจวัดแรงดันอากาศ can offer a stage of protection inside these circumstances, its effectiveness could be considerably lowered, resulting in contamination removing between 30-40%. Despite the magnetic roller being put in, the alkaline solution was nonetheless closely saturated with mud particles and was suffering from an unstable PH stage that combined had been leading to vital rusting in the course of the course of leading to scratching of the ultimate product.
Filtramag+ presents nice particle extraction performance inside chrome steel manufacturing. – Image: Eclipse Magnetics
Filtration effectivity
Effective filtration of the alkaline resolution is paramount to ensure optimum efficiency of the ECL and easily having any magnetic filter or separator is not assured to solve the ferrous contamination drawback. The effectivity of the filtration depends on the magnetic material sort, size of the magnet, magnetic power and likewise the fluid circulate dynamics. A low strength magnet or minimal publicity to the fluid is not going to carry out to the required levels. In this case, 400mg/m2 of contaminant was remaining in the fluid after passing through the magnetic curler.
Prolonging pump lifespan
It is necessary not only to make use of the proper product for the process in question, but the greater level of answer protection offers additional advantages, together with prolonging the lifespan of the pump in addition to a reduction in related costs associated to upkeep and wastage. Passing 500 l/min, with over 10,000 l of fluid utilized in a by-pass method, the Eclipse Magnetics’ Filtramag+, situated on the return line, reduced contamination on this utility inside the alkaline answer from 400mg/m2 to just 30mg/m2 by removing the fine mud particles that were causing problems.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of sales and technique at KleenOil India explained: “The magnetic curler was not offering sufficient safety to the fluid on this utility, and it highlights the importance of selecting the proper technique of magnetic protection. Due to the nice particles circulating within the alkaline answer, significant rusting was being created in the course of the ECL process that was inflicting harm to the metal sheet. We beneficial Filtramag+, a highly efficient magnetic filtration system to our client as its capacity to remove even the best particles from fluids would significantly improve the problems that the enterprise was going through. By installing the Filtramag+, our client was instantly offered higher levels of safety towards the injury that have been being caused by the contaminated answer. We work regularly with Eclipse Magnetics high-performance products and all the time see vital, constructive outcomes quickly after set up of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics offers high-intensity 11,000 Gauss, patented Neodymium magnetic circuits, making it significantly efficient to be used with supplies which have decrease magnetic permeability corresponding to cast iron and tungsten carbide. It is designed for harsh chemical wash techniques, with its dual-flow expertise ensuring that extraction charges are maximised as ferrous particles are exposed to the magnets twice on a single pass via the filter.
As a result of the set up, the corporate is not suffering from broken completed elements, has reduced its scrappage and waste, in addition to prolonging the life of the pump.

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