Celeros Flow Technology injects new life into forty yr previous SAGD pump to increase heavy oil manufacturing for buyer

Celeros Flow Technology has injected new life into a heritage pump for a Canadian heavy oil restoration buyer, enabling them to extend production. The pump – a Mather & Platt BB5 – was greater than forty years previous and had been topic to quite a few post-installation alterations.
Heavy oil deposits are extremely viscous and require the injection of high strain, high temperature steam to improve fluidity and permit the oil to be pumped to the floor. In order to spice up extraction on this challenge, the shopper needed to extend water temperatures from 90° C to 140° C. However, there were concerns that the existing pump could not be ready to ship this requirement. Nozzle hundreds were a specific concern. They turned to Celeros Flow Technology brand ClydeUnion Pumps, their most popular provider of some 20 years, for assistance.
Mather & Platt is one of several heritage pump brands for which Celeros Flow Technology presents full lifecycle support1. Their aftermarket engineering team undertook a radical examination of the quadragenarian Steam Assisted Gravity Drainage (SAGD) boiler feed water pump used in the heavy oil extraction process. เกจวัดน้ำยาแอร์refco revealed that the pump had suffered a number of seal failures over time that had broken the stuffing field and affected operational efficiency. There had additionally been no maintenance interventions for many years – but the pump had never actually failed.
Says Mike Golds, Global Upgrade and Rerate Programme Manager for ClydeUnion Pumps: “It is testament to the standard of the original pump that it had continued to function in such harsh conditions and with no common upkeep over such a long period of time. More importantly, it gave us confidence that a thorough overhaul might obtain the specified improvement in efficiency, saving the customer the fee and misplaced production time that can be associated with sourcing and putting in a new unit.”
Celeros Flow Technology overhauled the SAGD pump and carried out a mechanical seal improve and Plan 23 seal flush to optimize pump performance. In addition, finite element evaluation was undertaken to verify that the nozzle masses would withstand the desired temperature enhance. As a result, the pump is now capable of delivering steam at the higher temperatures required. The seal upgrades ensure it meets the latest specs.
Concludes Mike Golds: “We are really happy with the finish result of the SAGD pump upgrade. It has not solely achieved the desired production enhance for the customer, but additionally supplied a extra sustainable and cost-effective resolution than whole pump replacement. Using trendy engineering and evaluation, we’ve been capable of give the existing pump a brand new lease of life and ensure it’s going to continue to carry out nicely for many more years.”
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